Person measuring head circumference with soft tape for motorcycle helmet sizing

Motorcycle Helmet Size Guide: How to Choose the Correct Size

Selecting the right size of motorcycle helmets matters in terms of the safety of the rider, comfort, and legality of the helmet. The perfectly fitting helmet guarantees effective protection with the minimal possibility of injury being incurred in a crash. No matter if it is a commuter or weekend traveler, each rider will enjoy a custom-fit helmet that matches their custom measurements.

This extensive guide to motorcycle helmet sizing will take you through all that you should know, including how to get the proper measurements of your head, reading sizing charts, and figuring out how to find a good fit on each type of motorcycle helmet. Even if you’re new to riding, this guide helps to make a more informed and safe choice of a motorcycle helmet.

Why Getting the Right Motorcycle Helmet Size Matters

A properly fitted helmet helps you feel comfortable and saves lives at the same time. Here’s how:

  • Crash Protection: An apt-fitting helmet gives the energy of the crash impact an equal distribution, thus minimizing the chances of head injuries.
  • Legal compliance: It is illegal to ride without a proper helmet in the majority of countries. The use of a helmet that does not pass the requirements of fitting is said to be non-compliant.
  • Certifications: Properly fitting helmets will have one of the safety certification marks, such as DOT (U.S.), ECE 22.06 (Europe), or AS/NZS 1698 (Australia/New Zealand), on them, indicating they have been tested and verified.

How Improper Sizing Can Lead to Discomfort, Distraction, or Danger

A helmet that is excessively tight could lead to pressure points, headaches, and tiredness. On the other hand, a loose helmet might move to another position in a cycling posture. In the worst case, it could come off in a crash. Mis-sizing causes:

  • Distraction: Fiddling with your helmet all the time drives away attention from the road.
  • Decreased Safety: An ill-fitting helmet fails to absorb and evenly disperse impact.

The National Highway Traffic Safety Administration (NHTSA) reports that head injury remains one of the greatest causes of death due to motorcycle crashes. Likewise, the SHARP testing organization in the United Kingdom indicates that the helmet fit has a direct impact on the protective capabilities of the helmets during road crashes.

Understanding Motorcycle Helmet Measurements

Understanding motorcycle helmet measurements begins with knowing what exactly is measured and how different designs affect sizing.

What Exactly is Measured and Why

The primary measurement used in helmet sizing is head circumference. This is because helmets are engineered to cradle the skull, especially around the forehead and back of the head areas.

Another critical factor is head shape. While most people fall into one of three head shape categories, each brand might design their helmets with specific shapes in mind:

  • Round Oval
  • Intermediate Oval (most common)
  • Long Oval
Three motorcycle helmet head shapes: round oval, intermediate oval, and long oval

How Helmet Design Affects Fit

Full-Face Helmets

Full-face helmets offer the most protection but are usually more snug, especially around the cheeks and jawline. These require precise sizing to ensure comfort and safety.

Open-Face Helmets

These helmets cover the top and sides of the head but leave the face exposed. They tend to be more forgiving in fit but still require a snug crown fit.

Modular Helmets

A hybrid of full-face and open-face, modular helmets allow the chin bar to be flipped up. While convenient, they require careful size selection due to moving parts.

Sizing Types (US vs UK vs EU vs AU)

Sizing standards vary by region:

  • US sizing typically uses inches.
  • UK/EU sizing uses centimeters.
  • AU sizing closely aligns with EU standards, but with local certification.

Refer to the manufacturer’s conversion chart when shopping internationally.

How to Measure for a Motorcycle Helmet Properly

Accurate measurement is crucial to finding the right helmet fit. Follow this step-by-step guide:

Step 1: Tools You Need

You’ll need:

  • A soft measuring tape (preferably flexible cloth tape)
  • A mirror to help check alignment
  • A friend can help make the process easier and more accurate

Using rigid tape measures or guessing head size based on hat sizes can lead to incorrect results.

Step 2: Measuring Head Circumference Accurately

Wrap the soft measuring tape around the widest part of your head, typically about 1 inch (2.5 cm) above your eyebrows, and around the back of your head at its widest point. Keep the tape level all the way around.

Repeat the measurement a few times to ensure consistency. Round up slightly to the nearest whole number.

Step 3: Determining Head Shape

There are three basic shapes:

  • Round Oval: Head is nearly equal in length and width.
  • Intermediate Oval: Head is slightly longer front-to-back.
  • Long Oval: Head is significantly longer front-to-back.

Some helmets are specifically designed for these shapes, and choosing the right one reduces pressure points and hot spots.

Step-by-step demonstration of measuring head for motorcycle helmet with soft tape measure

Interpreting a Motorcycle Helmet Size Chart

Motorcycle helmet size charts convert your head measurement into size labels (S, M, L, etc.). Each brand may use slightly different measurements, so always refer to the brand’s official chart.

Differences in Sizing Across Brands and Regions

Different brands use different internal shapes and padding densities, meaning a Medium in one brand may fit like a Small or Large in another.

Also, note that regional sizing differences exist. For example, a size Large in EU sizing may differ slightly from its US counterpart.

Head Circumference (cm)US SizeEU SizeAge Range
50 – 52XS52Child (5-7 years)
53 – 54S54Child (8-10 years)
55 – 56M56Teen/Adult
57 – 58L58Adult
59 – 60XL60Adult
61 – 62XXL62Adult

For dirt bike riders, check out our upcoming blog on “How Many Gears Do Dirt Bikes Have” for more off-road gear insights.

Motorcycle Helmet Sizes for Different Riders

Adults (Men and Women)

Men and women often differ in head shape and facial structure, which can affect fit. Women may prefer helmets designed with smaller shell sizes, lighter weight, and different padding contours.

Children

Children’s helmets must meet the same safety standards but offer better adjustability. Never size up too much “to grow into” as this reduces protection.

Specialty Helmets

  • German Style: These helmets are designed to replicate the look of early military helmets. They usually sit higher on the head and provide minimal coverage. For sizing, they generally follow US sizing charts but often run small due to their shallow shell design. Measure your head circumference and consider sizing up if you’re between sizes.
  • Box Helmets: Box brand helmets are known for compact shells and sporty styling. Their

sizing tends to be true to the European standard (centimeter-based), so measure your head in cm and compare directly to their provided charts. Box helmets may have a narrower fit, ideal for intermediate to long oval head shapes.

  • UK Sizing Guide: Motorcycle helmets in the UK follow EU sizing standards (measured in centimeters) and typically conform to the ECE 22.06 safety rating. Always measure your head circumference accurately and check the brand-specific fit, especially if ordering online, as UK models may have tighter cheek pads.
  • Australia Sizing Guide: Australian motorcycle helmet sizes are similar to UK/EU sizing but must meet the AS/NZS 1698 certification. Riders should ensure a firm, snug fit with minimal movement and confirm the helmet is labeled for local road use. Sizing is in centimeters, and regional brands may use slightly thicker internal padding.

How Should a Motorcycle Helmet Fit?

A helmet should feel snug but not painful. It should remain firmly in place without excessive movement. Look for these signs to check what a perfect fit feels like:

  • Tight around cheeks and crown, but without pinching
  • Does not move independently of the head
  • No pressure points or hot spots after a few minutes of wear
Motorcycle helmet proper fit checks for cheek pads, crown, and chin strap

Areas to Check

Check these areas for to ensure a perfect fit:

Cheek Pads

Should feel firm and allow minimal movement. They will soften over time.

Crown

Should fit evenly on top with no gaps or excess pressure.

Chin Strap

Should fit under your chin with room for one or two fingers. Should not come undone during motion.

Break-in Period

Helmets’ lining generally loosens by 5-10% after a few hours of use. This is due to the natural compression of the inner liner, which molds to the contours of your head over time. The liner materials, often made from EPS foam and comfort padding, gradually adapt to your unique shape, improving comfort without compromising safety.

The break-in period typically lasts between one to three weeks of regular riding depending on how often it’s used. During this time, you may notice the helmet feeling snug at first, then slightly more comfortable as pressure points ease. This change is normal, but you should never size up in anticipation. An initial snug fit makes sure the helmet remains secure after the liner settles.

Troubleshooting Fit

If the helmet slides when you shake your head or presses too hard against your forehead, it’s likely the wrong size or shape.

Customization and Adjustment Options

Even the best helmets may require slight modifications for a perfect fit:

  • Replaceable liners for better head shape accommodation
  • Cheek pad adjustments for a tighter or looser feel
  • Neck roll replacements for added support
  • Adjustable chin straps with ratchet systems
  • Fitment shims placed behind liners
  • Cooling pads that double as thickness adjusters
  • Moisture-wicking inserts that provide both hygiene and comfort

Special Fit Considerations

Certain riders have unique needs when selecting and fitting a motorcycle helmet. Here’s how to ensure a snug fit for those with unique or special situations such as riders with glasses or unusually long hair:

Riders with Glasses

For riders who wear glasses, comfort and safety depend on finding a helmet that accommodates frames without creating pressure points.

  • Look for helmets with built-in eyeglass channels in the liner, which reduce temple pressure.
  • Choose a slightly wider fit around the temples to make sliding your glasses on and off easier.

Riders with Long or Unusual Hair

Long hair, thick braids, or unique hairstyles can affect helmet fit and comfort.

  • Choose a helmet with removable liners, which makes it easier to adjust and clean after hair products or sweat build-up.
  • Consider a slightly larger size only if your hairstyle significantly changes your head’s circumference, but avoid going too loose.

Common Mistakes to Avoid When Choosing Helmet Sizes

Avoid these common issues when selecting the size of your motorcycle helmet:

  • Guessing or relying on hat size
  • Ignoring head shape and focusing only on circumference
  • Not wearing gear like glasses or balaclavas while testing
  • Choosing oversized helmets for children thinking they will “grow into it”

Conclusion

Selecting the best size of the motorcycle helmet is more than a question of comfort but safety and conformity. Helmets that are properly fitted allow easy riding, no matter the age and level of skills.

Apollino provides thorough sizing charts and size guides for motorcycle gears to ensure a snug fit for all types of riders. Beyond that, we also provide a wide range of dirt bikes for retailers, dealers, and brand owners.

Accurate measurement is important. So, look up our motorcycle helmet size chart, and select quality bike gear from Apollino.

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